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Our Case Studies

See how our engineering expertise transforms complex challen
Chemical - Debottlenecking & Process Safety ImprovementsChemical - DCS MigrationChemical - New Boiler house Pre-commissioning

Chemical - Debottlenecking & Process Safety Improvements

Chemical - Debottlenecking & Process Safety Improvements

Problem Statement

Requirement to increase reliability and operability of new and existing equipment, increase energy efficiency​ and improve safety functions.

Solution

Increase reliability of hazardous fluid detection and metering. Replacement / introduction of over of 15 new vessels and further equipment. Improved reliability, operability and maintainability of new and existing equipment. Steam system modifications to increase energy efficiency. New automated start up sequence. Adequate independence between SIL interlocks. Venting Safety improvements.


CIE completed the EC&I, piping, civil and structural design as well as construction management and pre-commissioning. 

Results

Increased reliability, quality, capacity and efficiency for the plant, reduction in operating costs.

Chemical - DCS Migration

Chemical - DCS Migration

Problem Statement

Control system no longer supported, significant cost required to maintain support, hardware became obsolete

Solution

Upgraded legacy DCS including HMIs, controllers, I/O, batch recipes exported and re-integrated. Site system upgraded to latest version of Delta V.

>800 I/O migrated, use of field mounted solution to minimise down time. CIE responsible for E&I design and pre-commissioning

20 new field distribution and CHARMS cabinets installed

Installed cut over and commissioned within 3 weeks.

Results

Delivered on time, more streamlined, more visibility and control for the site

Chemical - New Boiler house Pre-commissioning

Chemical - New Boiler house Pre-commissioning

Problem Statement

Provide verification of installed equipment, instrumentation & pipework to ensure compliance with process design & relevant design codes.

Solution

Verify installation of 3off 20tph 25barg boilers, 330 isos, 11 P&IDs, 212 E&I items, management of over 1,400 items on the punch list and action close out, handover to client

Results

Client is now reliably generating their own steam, rather than relying on external utilities supplier. 

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